ALSTOM – Crossrail C644 Panel Build
ALSTOM – Crossrail C644 Panel Build
ALSTOM – Crossrail C644 Panel Build
As part of the Crossrail C644 project, Power Supply Projects were contracted to manufacture and assemble 24 new protection and control cubicles.
As part of the Crossrail C644 project, Power Supply Projects were contracted to manufacture and assemble 24 new protection and control cubicles.
As part of the Crossrail C644 project, Power Supply Projects were contracted to manufacture and assemble 24 new protection and control cubicles.
Project
ECS Power
Project
ECS Power
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Client
Crossrail
Client
Crossrail
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Duration
Duration
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Location
Stafford
Location
Stafford
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Date
2025
Date
2025
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How we did it
Manufacture and delivery of 24 protection and control cubicles for Crossrail.
Manufacture and delivery of 24 protection and control cubicles for Crossrail.
Manufacture and delivery of 24 protection and control cubicles for Crossrail.
Project Overview
As part of the Crossrail C644 project, Power Supply Projects were contracted to manufacture and assemble 24 new protection and control cubicles. These were to be to the outline design by ALSTOM Grid for installation (by others) in to the Plumstead ATS, Westbourne Park ATS and Pudding Mill Lane ATFS modular substations. The cubicles form part of the Crossrail 25 kV-0-25 kV Autotransformer system, from Maidenhead in the West to Shenfield in the East.
As part of the Crossrail C644 project, Power Supply Projects were contracted to manufacture and assemble 24 new protection and control cubicles. These were to be to the outline design by ALSTOM Grid for installation (by others) in to the Plumstead ATS, Westbourne Park ATS and Pudding Mill Lane ATFS modular substations. The cubicles form part of the Crossrail 25 kV-0-25 kV Autotransformer system, from Maidenhead in the West to Shenfield in the East.
As part of the Crossrail C644 project, Power Supply Projects were contracted to manufacture and assemble 24 new protection and control cubicles. These were to be to the outline design by ALSTOM Grid for installation (by others) in to the Plumstead ATS, Westbourne Park ATS and Pudding Mill Lane ATFS modular substations. The cubicles form part of the Crossrail 25 kV-0-25 kV Autotransformer system, from Maidenhead in the West to Shenfield in the East.
The Process
ECS managed the full process from detailed design through to final testing and documentation. This included: - Detailed design and panel build development - Full project management - Manufacture and electrical wiring of cubicles at ECS’s Orion Park facility - Mechanical and electrical inspections of each unit - Continuity and insulation testing of internal wiring - Power-up testing and verification - Production of test certificates and documentation - Factory Acceptance Test (FAT) support with ALSTOM and Crossrail representatives
ECS managed the full process from detailed design through to final testing and documentation. This included: - Detailed design and panel build development - Full project management - Manufacture and electrical wiring of cubicles at ECS’s Orion Park facility - Mechanical and electrical inspections of each unit - Continuity and insulation testing of internal wiring - Power-up testing and verification - Production of test certificates and documentation - Factory Acceptance Test (FAT) support with ALSTOM and Crossrail representatives
ECS managed the full process from detailed design through to final testing and documentation. This included: - Detailed design and panel build development - Full project management - Manufacture and electrical wiring of cubicles at ECS’s Orion Park facility - Mechanical and electrical inspections of each unit - Continuity and insulation testing of internal wiring - Power-up testing and verification - Production of test certificates and documentation - Factory Acceptance Test (FAT) support with ALSTOM and Crossrail representatives
Delivery & Results
The build programme required close coordination with multiple stakeholders and suppliers. A key challenge was managing client design changes for the four cubicle suites during the build process, while maintaining schedule and quality. ECS also oversaw the management of materials, including free-issue equipment, ensuring key components were tracked, documented, and available when required. Through careful project management and engineering precision, ECS successfully delivered all 24 cubicles on time and to specification, contributing to the safe and reliable delivery of Crossrail’s power infrastructure.
The build programme required close coordination with multiple stakeholders and suppliers. A key challenge was managing client design changes for the four cubicle suites during the build process, while maintaining schedule and quality. ECS also oversaw the management of materials, including free-issue equipment, ensuring key components were tracked, documented, and available when required. Through careful project management and engineering precision, ECS successfully delivered all 24 cubicles on time and to specification, contributing to the safe and reliable delivery of Crossrail’s power infrastructure.
The build programme required close coordination with multiple stakeholders and suppliers. A key challenge was managing client design changes for the four cubicle suites during the build process, while maintaining schedule and quality. ECS also oversaw the management of materials, including free-issue equipment, ensuring key components were tracked, documented, and available when required. Through careful project management and engineering precision, ECS successfully delivered all 24 cubicles on time and to specification, contributing to the safe and reliable delivery of Crossrail’s power infrastructure.
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Our Approach
We bring together critical services under one roof, improving coordination, reducing risk, and unlocking long-term value.
We bring together critical services under one roof, improving coordination, reducing risk, and unlocking long-term value.
In a complex world, developments need partners who bring clarity. We unify labour, plant, power systems, and civils into a seamless delivery model, creating value through simplicity. Built for today’s demands. Engineered for tomorrow’s challenges.
In a complex world, developments need partners who bring clarity. We unify labour, plant, power systems, and civils into a seamless delivery model, creating value through simplicity. Built for today’s demands. Engineered for tomorrow’s challenges.
In a complex world, developments need partners who bring clarity. We unify labour, plant, power systems, and civils into a seamless delivery model, creating value through simplicity. Built for today’s demands. Engineered for tomorrow’s challenges.
Recent Projects
Recent Projects
Recent Projects
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